Calibration of dynamic tool–workpiece interface temperature measurement during friction stir welding

Friction stir welding and processing

Friction stir welding (FSW) is a relatively new solid-state joining process. This joining technique is energy efficient, environment friendly, and versatile. In particular, it can be used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding. FSW is considered to be the most significant development in metal joining in a de...

Review: friction stir welding tools

Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material...

Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy

Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFS...

Combined Temperature and Force Control for Robotic Friction Stir Welding

Custom Low-cost Force Measurement Methods in Friction Stir Welding

ii For my parents and my sister. for guiding this research and serving on my thesis committee. I would also like to thank the Tennessee Space Grant Consortium for providing funding, without which this research would not have been possible. I would like to thank my colleagues at the Vanderbilt University Welding Automation Laboratory, especially Chase Cox and Jason Aguilar who worked extensively...